Infiniti I35 2002-2004 Emissions & Sensors Specifications
Infiniti I35 2002-2004

Infiniti I35 2002-2004 Emissions & Sensors Specifications

Explore the detailed specifications of emissions sensors for the 2002-2004 Infiniti I35. Learn about sensor types, functions, and compatibility to diagnose, repair, or upgrade your vehicle’s emissions system.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the emissions sensors used in the 2002-2004 Infiniti I35. It is designed to assist technicians, engineers, and enthusiasts in understanding the functionality, maintenance, and troubleshooting of these sensors. Use the search and navigation instructions to quickly locate specific details or browse through the sections for comprehensive insights.

How to Use

Use the search bar to enter keywords related to emissions sensors, such as 'O2 sensor' or 'catalytic converter.' Results will highlight relevant sections and subsections for quick access.

Scroll through the sections or use the table of contents to jump to specific topics. Each section is organized into subsections with detailed technical points for easy reference.

Key Specifications

O2 Sensor Voltage Range

0.1V to 0.9V

Catalytic Converter Temp Range

-40°C to 900°C

MAF Sensor Voltage

12V

O2 Sensor Replacement Interval

60,000-90,000 miles

Catalytic Converter Sensor Interval

100,000 miles

Available Specifications

Oxygen Sensors

This section covers the oxygen (O2) sensors used in the 2002-2004 Infiniti I35. These sensors are critical for monitoring the air-fuel ratio and ensuring optimal engine performance and emissions control. Learn about their location, functionality, and common issues.

Front O2 Sensor
  • Located before the catalytic converter
  • Monitors exhaust gases for air-fuel ratio adjustments
  • Voltage range: 0.1V to 0.9V
  • Replacement interval: 60,000-90,000 miles
  • Common issues: contamination or slow response time
Rear O2 Sensor
  • Located after the catalytic converter
  • Monitors catalytic converter efficiency
  • Voltage range: 0.1V to 0.9V
  • Replacement interval: 60,000-90,000 miles
  • Common issues: failure due to heat exposure

Catalytic Converter Sensors

This section focuses on the sensors associated with the catalytic converter, which play a vital role in reducing harmful emissions. Understand their operation, maintenance, and troubleshooting tips.

Temperature Sensor
  • Monitors catalytic converter temperature
  • Prevents overheating and damage
  • Operating range: -40°C to 900°C
  • Replacement interval: 100,000 miles
  • Common issues: sensor drift or failure
Efficiency Sensor
  • Measures catalytic converter performance
  • Sends data to the ECU for adjustments
  • Voltage range: 0.1V to 1.0V
  • Replacement interval: 100,000 miles
  • Common issues: clogging or contamination

Mass Air Flow Sensor

This section provides details about the Mass Air Flow (MAF) sensor, which measures the amount of air entering the engine. Learn about its role in emissions control and how to maintain it.

MAF Sensor Specifications
  • Located in the air intake system
  • Measures air flow in grams per second
  • Operating voltage: 12V
  • Replacement interval: 50,000-75,000 miles
  • Common issues: dirt buildup or electrical failure

Component Specifications

Overview

Type
Oxygen (O2) Sensors
Configuration
Dual-sensor setup (upstream and downstream)
Platform
Integrated with ECU for real-time monitoring
Material
Zirconia ceramic sensing element
Location
Exhaust manifold and catalytic converter

Dimensions

Sensor Length
4.5 inches (114.3 mm)
Thread Diameter
0.625 inches (15.875 mm)
Wire Length
24 inches (609.6 mm)
Probe Length
1.25 inches (31.75 mm)
Hex Size
0.875 inches (22.225 mm)
Operating Temperature Min
-40°F (-40°C)
Operating Temperature Max
1562°F (850°C)

Materials

Sensing Element
Zirconia ceramic with platinum electrodes
Housing
Stainless steel (304 grade)
Wiring
High-temperature silicone insulation
Connector
Thermoplastic with brass terminals

Features

Performance
  • Wideband air-fuel ratio detection
  • Fast response time (less than 100ms)
  • Self-diagnostic capability
  • High-temperature resistance
integration
  • OBD-II compliant
  • Direct ECU communication
  • Real-time data transmission
  • Compatible with Infiniti's proprietary software
Durability
  • Corrosion-resistant housing
  • Sealed against moisture ingress
  • Vibration-resistant design
  • Extended service life (up to 100,000 miles)
Environmental
  • Low emissions design
  • Recyclable materials
  • Compliant with EPA standards
  • Reduced fuel consumption

Safety Features

Electrical
  • Short-circuit protection
  • Overvoltage protection
Thermal
  • High-temperature insulation
  • Heat-resistant wiring
Mechanical
  • Anti-vibration mounting
  • Sealed connector

Comfort Features

installation
  • Standardized thread size
  • Pre-installed wiring harness
  • Tool-free connector
Maintenance
  • Easy access for replacement
  • Self-cleaning function
  • Diagnostic trouble codes (DTCs)

Accessories

installation Tools
  • O2 sensor socket
  • Anti-seize compound
  • Wire crimping tool
Replacement Parts
  • Sensor gasket
  • Wiring harness adapter
  • Heat shield
Diagnostic Tools
  • OBD-II scanner
  • Multimeter
  • Infiniti-specific diagnostic software

Maintenance

Service interval
Every 60,000 miles or 5 years
Service Items
  • Inspect sensor wiring
  • Check for exhaust leaks
  • Test sensor response time
  • Clean sensor threads
  • Verify ECU communication
Maintenance Notes
Avoid using silicone-based sealants near the sensor

Warranty

Manufacturer Warranty
Miles: 100,000
Years: 8
Coverage: Defects in materials and workmanship
Emissions Warranty
Miles: 80,000
Years: 7
Coverage: Federal emissions compliance
Extended Warranty
Miles: 120,000
Years: 10
Coverage: Optional extended coverage
Warranty Terms
Excludes damage from improper installation or contamination

Production Details

Manufacturer
NGK/NTK
Manufacturing Process
  • Precision ceramic molding
  • Automated assembly
  • Laser welding
Quality Control
Testing: Thermal cycling, Vibration testing, Electrical performance validation
Standards: ISO 9001 certified, TS 16949 compliant
Sustainability Practices
  • Recycled stainless steel usage
  • Low-energy manufacturing
  • Waste reduction initiatives
Production Metrics
Annual Output: 2 million units
Defect Rate: Less than 0.1%
Lead Time: 4 weeks

Service Information for emissions_sensors Service

Maintenance and service requirements specific to oxygen sensors

30,000
24
  • Inspect sensor wiring for damage
  • Check for exhaust leaks near the sensor
  • Test sensor response time using diagnostic tools
  • Verify proper ECU communication

Early inspection can prevent catalytic converter damage

60,000
60
  • Perform full sensor diagnostic
  • Clean sensor threads and mounting area
  • Replace sensor gasket if necessary
  • Check for contamination or fouling

Use anti-seize compound during reinstallation

100,000
120
  • Replace upstream and downstream sensors
  • Inspect and replace wiring harness if needed
  • Perform exhaust system pressure test
  • Reset ECU and verify proper operation

Use OEM sensors for optimal performance and compatibility

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are the emissions sensors for the 2002-2004 Infiniti I35 compatible with other models?

The emissions sensors for the 2002-2004 Infiniti I35 are specifically designed for this model and may not be compatible with other vehicles. These sensors are calibrated to meet the exact emissions control requirements of the I35's engine and exhaust system. Always verify compatibility using the manufacturer's part number or consult a professional before attempting to use these sensors in other models.

Q2

What maintenance is required for the emissions sensors in the Infiniti I35?

Emissions sensors in the 2002-2004 Infiniti I35 require minimal maintenance but should be inspected during routine service intervals. Check for signs of wear, corrosion, or damage, and ensure the sensor connections are secure. Replace the sensors if they fail or trigger a check engine light. Regular engine tune-ups and using high-quality fuel can help prolong the sensors' lifespan.

Q3

How do I replace the emissions sensors in my Infiniti I35?

To replace the emissions sensors in your 2002-2004 Infiniti I35, first, locate the faulty sensor(s) using a diagnostic tool. Disconnect the battery, then unplug the sensor's electrical connector. Use a wrench to remove the sensor from the exhaust system. Install the new sensor, ensuring it is properly tightened and the connector is securely attached. Reconnect the battery and clear any error codes using a diagnostic tool.

Q4

What should I do if my emissions sensor triggers a check engine light?

If your emissions sensor triggers a check engine light, first use an OBD-II scanner to retrieve the error code. Common issues include sensor failure, wiring problems, or exhaust leaks. Inspect the sensor and its connections for damage or corrosion. If the sensor is faulty, replace it. If the issue persists, consult a professional mechanic to diagnose and resolve the problem.

Q5

How can I optimize the performance of my Infiniti I35's emissions sensors?

To optimize the performance of your Infiniti I35's emissions sensors, ensure your engine is well-maintained with regular oil changes, air filter replacements, and spark plug checks. Use high-quality fuel to reduce contaminants in the exhaust system. Avoid short trips that prevent the sensors from reaching optimal operating temperatures. Regularly inspect and clean the sensors to prevent buildup of debris or corrosion.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2002-2004 Infiniti I35 Service Manual

Coming Soon

Detailed service manual covering all aspects of the Infiniti I35, including emissions system diagnostics, maintenance, and repair procedures.

Infiniti I35 Emissions System Technical Bulletin

Coming Soon

Technical service bulletin addressing common issues and updates related to the emissions system for the 2002-2004 Infiniti I35.

Infiniti I35 Parts and Accessories Catalog

Coming Soon

Comprehensive catalog listing all OEM parts and accessories for the 2002-2004 Infiniti I35, including emissions sensors and related components.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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