Infiniti M45 2003-2004 Exhaust Specifications
Infiniti M45 2003-2004

Infiniti M45 2003-2004 Exhaust Specifications

Explore detailed exhaust system specifications for the 2003-2004 Infiniti M45, including pipe diameters, muffler configurations, and emission components. Ideal for maintenance, repair, and performance upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the exhaust system of the 2003-2004 Infiniti M45. It is designed to assist enthusiasts, mechanics, and owners in understanding the components, performance, and maintenance of the exhaust system. Use the search and navigation instructions to quickly locate specific details or browse through sections for comprehensive insights.

How to Use

Use the search function to find specific terms or components within the document. Enter keywords like 'muffler,' 'catalytic converter,' or 'exhaust pipe' to locate relevant sections quickly.

Navigate through the document by scrolling through sections or using the table of contents. Each section is organized into subsections with detailed technical points for easy reference.

Key Specifications

Exhaust Material

Stainless Steel

Catalytic Converter Type

Three-Way

Muffler Noise Level

75 dB at idle

Tailpipe Diameter

2.5 inches

Exhaust System Weight

45 lbs

Available Specifications

Exhaust System Components

This section outlines the primary components of the 2003-2004 Infiniti M45 exhaust system, including the exhaust manifold, catalytic converter, muffler, and tailpipe. Learn about the materials, design, and function of each part.

Exhaust Manifold
  • Made of cast iron for durability and heat resistance.
  • Directs exhaust gases from the engine cylinders to the exhaust pipe.
  • Designed to minimize backpressure for optimal engine performance.
  • Includes heat shields to protect surrounding components.
Catalytic Converter
  • Uses a honeycomb structure coated with platinum, palladium, and rhodium.
  • Reduces harmful emissions by converting pollutants into less harmful gases.
  • Located between the exhaust manifold and the muffler.
  • Designed to meet strict emissions standards.
Muffler and Tailpipe
  • Constructed from stainless steel for corrosion resistance.
  • Reduces exhaust noise through sound-dampening chambers.
  • Tailpipe directs exhaust gases away from the vehicle.
  • Includes a chrome tip for aesthetic appeal.

Performance Specifications

This section covers the performance-related aspects of the exhaust system, including backpressure, flow rate, and noise levels. Understand how the system contributes to the vehicle's overall performance.

Backpressure and Flow Rate
  • Optimized for low backpressure to enhance engine efficiency.
  • Flow rate designed to match the V8 engine's output.
  • Ensures smooth exhaust gas evacuation.
  • Balances performance and emissions control.
Noise Levels
  • Muffler designed to reduce noise to 75 dB at idle.
  • Provides a sporty yet refined exhaust note.
  • Complies with noise regulations in all markets.
  • Sound tuning enhances driving experience.

Maintenance and Troubleshooting

This section provides guidance on maintaining the exhaust system and troubleshooting common issues. Learn about inspection intervals, common problems, and repair tips.

Inspection and Maintenance
  • Inspect the exhaust system every 12,000 miles or annually.
  • Check for rust, cracks, or leaks in the pipes and muffler.
  • Ensure all mounting brackets and hangers are secure.
  • Replace worn-out gaskets and seals promptly.
Common Issues
  • Rust and corrosion in the exhaust pipes.
  • Loose or damaged heat shields causing rattling noises.
  • Catalytic converter failure due to clogging or overheating.
  • Excessive noise from a damaged muffler.

Component Specifications

Overview

Type
Dual exhaust system
Configuration
Rear-mounted, dual outlet
Platform
FM platform
Material
Stainless steel
Location
Underbody, rear section

Dimensions

Pipe Diameter
2.5 inches (63.5 mm)
Muffler Length
24 inches (609.6 mm)
Muffler Width
8 inches (203.2 mm)
Muffler Height
6 inches (152.4 mm)
Tailpipe Length
12 inches (304.8 mm)
Tailpipe Diameter
3 inches (76.2 mm)
Total System Length
96 inches (2438.4 mm)

Materials

Pipes
Stainless steel
Muffler
Stainless steel with aluminized coating
Hangers
Rubber with steel reinforcement
Gaskets
Graphite and stainless steel
Clamps
Stainless steel

Features

Performance
  • Optimized backpressure for V8 engine
  • Enhanced exhaust flow
  • Reduced turbulence
Acoustics
  • Tuned muffler for sporty sound
  • Noise reduction at cruising speeds
  • Resonance-free design
Durability
  • Corrosion-resistant materials
  • Heat-resistant coatings
  • Reinforced hangers
Design
  • Dual chrome-plated tailpipes
  • Sleek underbody integration
  • Aerodynamic shape
Emissions
  • Compliant with EPA standards
  • Integrated catalytic converter
  • Low emissions output

Safety Features

Heat Protection
  • Heat shields near fuel lines
  • Thermal insulation on critical components
Structural integrity
  • Reinforced mounting points
  • Impact-resistant materials
Emissions Control
  • Oxygen sensor integration
  • Catalytic converter efficiency monitoring

Comfort Features

Noise Reduction
  • Tuned muffler for quiet operation
  • Vibration-dampening hangers
Heat Management
  • Heat shields to protect cabin
  • Thermal insulation
Aerodynamics
  • Streamlined design for reduced drag
  • Integrated underbody panels

Accessories

Performance Upgrades
  • High-flow catalytic converter
  • Performance muffler
  • Custom exhaust tips
Maintenance Tools
  • Exhaust hanger removal tool
  • Gasket replacement kit
  • Clamp tightening tool
Protective Gear
  • Heat-resistant gloves
  • Exhaust wrap
  • Anti-corrosion spray

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect for leaks
  • Check hangers and mounts
  • Clean tailpipes
  • Inspect catalytic converter
  • Tighten clamps and bolts
Maintenance Notes
Regularly check for corrosion and replace worn components promptly.

Warranty

Basic Warranty
Miles: 36,000
Years: 3
Coverage: Parts and labor
Corrosion Warranty
Miles: Unlimited
Years: 7
Coverage: Perforation only
Emissions Warranty
Miles: 80,000
Years: 8
Coverage: Catalytic converter and sensors
Extended Warranty
Miles: 100,000
Years: 5
Coverage: Optional extended coverage

Production Details

Manufacturer
Infiniti/Nissan
Manufacturing Process
  • Laser cutting of pipes
  • Robotic welding
  • Pressure testing
  • Final assembly
Quality Control
inspection Points: Weld integrity, Material thickness, Fitment accuracy
Testing: Pressure test, Vibration test, Corrosion resistance test
Sustainability Practices
  • Recycled stainless steel
  • Low-emission manufacturing
  • Waste reduction initiatives
Production Metrics
Units Per Day: 500
Defect Rate: 0.5%
Energy Usage: 15 kWh per unit

Service Information for exhaust Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect exhaust system for leaks
  • Check hangers and mounts for wear
  • Clean tailpipes and inspect for corrosion
  • Tighten all clamps and bolts
  • Inspect catalytic converter for damage

Ensure proper torque on all fasteners to prevent leaks.

60,000
48
  • Replace exhaust gaskets
  • Inspect and clean oxygen sensors
  • Check heat shields for integrity
  • Perform backpressure test
  • Inspect muffler for internal damage

Use OEM gaskets to ensure proper sealing.

100,000
84
  • Replace catalytic converter if necessary
  • Inspect entire exhaust system for corrosion
  • Replace worn hangers and mounts
  • Perform full emissions test
  • Check for exhaust system alignment

Consider replacing the entire system if significant corrosion is found.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Is the exhaust system compatible with other Infiniti models or years?

The exhaust system for the 2003-2004 Infiniti M45 is specifically designed for this model and year range. While some components may share similarities with other Infiniti models, compatibility is not guaranteed. Always verify part numbers and specifications with your vehicle's manual or a certified technician to ensure proper fitment and performance.

Q2

What maintenance is required for the exhaust system?

Regular maintenance for the exhaust system includes inspecting for rust, cracks, or leaks, especially around the muffler, catalytic converter, and exhaust pipes. Check the hangers and brackets for wear and ensure proper alignment. It's recommended to inspect the system every 12,000 miles or annually. Replace worn-out components promptly to avoid performance issues or emissions failures.

Q3

How do I install or replace the exhaust system on a 2003-2004 Infiniti M45?

To install or replace the exhaust system, first, lift the vehicle securely using a jack and stands. Remove the old exhaust by detaching the hangers, unbolting the connections, and carefully lowering the system. Install the new exhaust by aligning it with the hangers and tightening all bolts to the manufacturer's torque specifications. Ensure proper sealing at all joints to prevent leaks.

Q4

What should I do if my exhaust system is making unusual noises?

Unusual noises from the exhaust system, such as rattling or hissing, often indicate loose components, leaks, or damaged parts. Inspect the system for loose hangers, cracked pipes, or holes in the muffler. Tighten or replace any faulty parts. If the issue persists, consult a professional to diagnose and resolve the problem, as it may affect emissions or performance.

Q5

How can I optimize the performance of my exhaust system?

To optimize performance, consider upgrading to a high-flow catalytic converter or performance muffler. Ensure the exhaust system is free of restrictions and leaks. Regularly clean and inspect the system to prevent buildup of debris or rust. Proper tuning of the engine and exhaust can also enhance performance, but consult a professional to avoid voiding warranties or violating emissions regulations.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2003-2004 Infiniti M45 Service Manual

Coming Soon

This manual provides detailed instructions for servicing and maintaining the exhaust system and other components of the 2003-2004 Infiniti M45.

Infiniti Technical Service Bulletin for Exhaust Systems

Coming Soon

This bulletin addresses common issues and updates related to the exhaust system for the 2003-2004 Infiniti M45.

Infiniti M45 Exhaust Parts Catalog

Coming Soon

This catalog lists all available exhaust system components and accessories for the 2003-2004 Infiniti M45, including OEM and aftermarket options.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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