Infiniti Vehicle Models I35 2002-2004 Torque Specifications
Complete Infiniti Vehicle Models I35 2002-2004 torque specifications guide. Includes factory-specified torque values, torque sequences, and technical specifications for all components including body, brakes, drivetrain, electrical, emissions sensors, fuel, exhaust, HVAC, and suspension. Essential information for proper assembly and maintenance.
Important Information
Safety guidelines and reference information for proper torque application
Safety First
- Always verify torque specifications with your vehicle's factory service manual
- Use properly calibrated torque wrenches
- Replace all torque-to-yield (TTY) bolts - they are single-use only
- When in doubt, consult a professional mechanic
Quick Reference Guide
Quick Reference Guide
Common Torque Patterns
Star Pattern
Used for wheels and other circular bolt patterns
Cross Pattern
Used for gaskets and cover plates
Sequential Pattern
Used for head bolts and other critical components
Common Mistakes to Avoid
Common Mistakes to Avoid
Over-tightening
Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.
Always use a calibrated torque wrench and follow specifications exactly.
Incorrect Torque Sequence
Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.
Follow the manufacturer's specified torque sequence pattern.
Dirty Threads
Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.
Clean and inspect all threads before assembly. Use new thread locker if specified.
Reusing TTY Bolts
Torque-to-yield bolts are designed to stretch and must not be reused.
Always replace TTY bolts with new ones. They are single-use only.
Dry vs. Lubricated
Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.
Check if specs are for dry or lubricated threads. Use specified lubricant when required.
Recommended Tools
Recommended Tools
Torque Wrench (1/4" Drive)
Torque Wrench (3/8" Drive)
Torque Wrench (1/2" Drive)
Angle Gauge
Torque Wrench Care
- Calibrate annually or after 5,000 clicks
- Store at lowest setting
- Keep clean and lubricated
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Search by component name, bolt size, or description
Torque Calculator
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3.5l Engine
Torque specifications for 3.5L Engine
3.5l Engine
Torque specifications for 3.5L Engine
Cylinder Head
1 Cylinder Head Bolts
M10 x 1.5
Cylinder Head Bolts
M10 x 1.5 2 Valve Cover Bolts
M6 x 1.0
Valve Cover Bolts
M6 x 1.0Crankshaft And Bearings
1 Main Bearing Bolts
M12 x 1.75
Main Bearing Bolts
M12 x 1.75 2 Connecting Rod Nuts
M8 x 1.25
Connecting Rod Nuts
M8 x 1.25Timing System
1 Timing Belt/Chain Tensioner Bolt
M8 x 1.25
Timing Belt/Chain Tensioner Bolt
M8 x 1.25 2 Camshaft Sprocket Bolt
M10 x 1.5
Camshaft Sprocket Bolt
M10 x 1.5Intake And Exhaust
1 Intake Manifold Bolts
M8 x 1.25
Intake Manifold Bolts
M8 x 1.25 2 Exhaust Manifold Bolts
M10 x 1.5
Exhaust Manifold Bolts
M10 x 1.5 3.5l V6 Engine
Torque specifications for 3.5L-V6 Engine
3.5l V6 Engine
Torque specifications for 3.5L-V6 Engine
Cylinder Head
1 Cylinder Head Bolts
M10 x 1.5
Cylinder Head Bolts
M10 x 1.5 2 Valve Cover Bolts
M6 x 1.0
Valve Cover Bolts
M6 x 1.0Crankshaft And Bearings
1 Main Bearing Bolts
M12 x 1.75
Main Bearing Bolts
M12 x 1.75 2 Connecting Rod Nuts
M8 x 1.25
Connecting Rod Nuts
M8 x 1.25Timing System
1 Timing Belt/Chain Tensioner Bolt
M8 x 1.25
Timing Belt/Chain Tensioner Bolt
M8 x 1.25 2 Camshaft Sprocket Bolt
M10 x 1.5
Camshaft Sprocket Bolt
M10 x 1.5Intake And Exhaust
1 Intake Manifold Bolts
M8 x 1.25
Intake Manifold Bolts
M8 x 1.25 2 Exhaust Manifold Bolts
M10 x 1.5
Exhaust Manifold Bolts
M10 x 1.5 5r05 Transmission
Torque specifications for 5r05 Transmission
5r05 Transmission
Torque specifications for 5r05 Transmission
Transmission Mounting
1 Transmission Mounting Bolts
M12 x 1.5
Transmission Mounting Bolts
M12 x 1.5Transmission Oil System
1 Transmission Oil Pan Bolts
M8 x 1.25
Transmission Oil Pan Bolts
M8 x 1.25 2 Transmission Drain and Fill Plugs
M14 x 1.5
Transmission Drain and Fill Plugs
M14 x 1.5 3 Transmission Fluid Drain/Fill Plug
M14 x 1.5
Transmission Fluid Drain/Fill Plug
M14 x 1.5Transmission Case and Bellhousing
1 Transmission Case Bolts
M14 x 1.5
Transmission Case Bolts
M14 x 1.5 2 Transmission Bellhousing Bolts
M12 x 1.5
Transmission Bellhousing Bolts
M12 x 1.5Transmission Crossmember and Torque Converter
1 Transmission Crossmember Bolts
M14 x 1.5
Transmission Crossmember Bolts
M14 x 1.5 2 Torque Converter Bolts
M12 x 1.5
Torque Converter Bolts
M12 x 1.5 Body
Torque specifications for Body
Body
Torque specifications for Body
Suspension and Steering
1 Strut/Shock Absorber Mounting Bolts
M14 x 1.5
Strut/Shock Absorber Mounting Bolts
M14 x 1.5 2 Control Arm Bolts
M16 x 1.5
Control Arm Bolts
M16 x 1.5 3 Ball Joint Nut
M12 x 1.5
Ball Joint Nut
M12 x 1.5 4 Tie Rod End Nut
M10 x 1.5
Tie Rod End Nut
M10 x 1.5 5 Sway Bar Link Nut
M8 x 1.25
Sway Bar Link Nut
M8 x 1.25 6 Steering Gear/Rack Bolts
M14 x 1.5
Steering Gear/Rack Bolts
M14 x 1.5Body Mounts and Hinges
1 Body Mount Bolts
M12 x 1.5
Body Mount Bolts
M12 x 1.5 2 Door Hinge Bolts
M8 x 1.25
Door Hinge Bolts
M8 x 1.25 3 Trunk Lid Hinge Bolts
M8 x 1.25
Trunk Lid Hinge Bolts
M8 x 1.25 4 Hood Hinge Bolts
M8 x 1.25
Hood Hinge Bolts
M8 x 1.25 Brakes
Torque specifications for Brakes
Brakes
Torque specifications for Brakes
Brake Caliper Assembly
1 Brake Caliper Bolts
M14 x 1.5
Brake Caliper Bolts
M14 x 1.5 2 Brake Caliper Mounting Bracket Bolts
M16 x 1.5
Brake Caliper Mounting Bracket Bolts
M16 x 1.5Brake Disc/Drum Assembly
1 Brake Disc/Drum Retaining Bolts
M10 x 1.25
Brake Disc/Drum Retaining Bolts
M10 x 1.25Wheel Assembly
1 Wheel Lug Nuts
M14 x 1.5
Wheel Lug Nuts
M14 x 1.5Brake Master Cylinder Assembly
1 Brake Master Cylinder Mounting Bolts
M12 x 1.25
Brake Master Cylinder Mounting Bolts
M12 x 1.25Brake Booster Assembly
1 Brake Booster Mounting Bolts
M14 x 1.5
Brake Booster Mounting Bolts
M14 x 1.5ABS Module Assembly
1 ABS Module Mounting Bolts
M10 x 1.25
ABS Module Mounting Bolts
M10 x 1.25Brake Line Fittings
1 Brake Line Fittings
M12 x 1.25
Brake Line Fittings
M12 x 1.25 Drivetrain
Torque specifications for Drivetrain
Drivetrain
Torque specifications for Drivetrain
Crankshaft and Flywheel
1 Flywheel Bolts
M10 x 1.25
Flywheel Bolts
M10 x 1.25 2 Crankshaft Pulley/Harmonic Balancer Bolt
M16 x 1.5
Crankshaft Pulley/Harmonic Balancer Bolt
M16 x 1.5Transmission Mounting and Oil Pan
1 Transmission Mounting Bolts
M12 x 1.25
Transmission Mounting Bolts
M12 x 1.25 2 Transmission Oil Pan Bolts
M8 x 1.0
Transmission Oil Pan Bolts
M8 x 1.0Drive Axle and Half Shaft
1 Drive Axle/Half Shaft Bolts
M14 x 1.5
Drive Axle/Half Shaft Bolts
M14 x 1.5 2 CV Joint/Axle Nut
M20 x 1.5
CV Joint/Axle Nut
M20 x 1.5Propeller/Drive Shaft and Differential
1 Propeller/Drive Shaft Bolts
M16 x 1.5
Propeller/Drive Shaft Bolts
M16 x 1.5 2 Differential Drain/Fill Plug
M12 x 1.25
Differential Drain/Fill Plug
M12 x 1.25Engine Block to Transmission and Crossmember
1 Engine Block to Transmission Bellhousing Bolts
M14 x 1.5
Engine Block to Transmission Bellhousing Bolts
M14 x 1.5 2 Transmission Crossmember Bolts
M12 x 1.25
Transmission Crossmember Bolts
M12 x 1.25Differential Cover and Axle Shaft
1 Differential Cover Bolts
M10 x 1.25
Differential Cover Bolts
M10 x 1.25 2 Axle Shaft Retaining Bolts
M12 x 1.25
Axle Shaft Retaining Bolts
M12 x 1.25 Electrical
Torque specifications for Electrical
Electrical
Torque specifications for Electrical
Ignition System
1 Ignition Coil Bolt
M6 x 1.0
Ignition Coil Bolt
M6 x 1.0Starting System
1 Starter Motor Mounting Bolts
M10 x 1.5
Starter Motor Mounting Bolts
M10 x 1.5Charging System
1 Alternator Mounting Bolts
M10 x 1.5
Alternator Mounting Bolts
M10 x 1.5Battery System
1 Battery Terminal Nuts
M6 x 1.0
Battery Terminal Nuts
M6 x 1.0 2 Ground Strap Bolts
M8 x 1.25
Ground Strap Bolts
M8 x 1.25Control System
1 ECU (Engine Control Unit) Mounting Bolts
M6 x 1.0
ECU (Engine Control Unit) Mounting Bolts
M6 x 1.0 2 Fuse Box Mounting Bolts
M6 x 1.0
Fuse Box Mounting Bolts
M6 x 1.0Wiring System
1 Wiring Harness Clamp Bolts
M6 x 1.0
Wiring Harness Clamp Bolts
M6 x 1.0 Emissions Sensors
Torque specifications for Emissions_sensors
Emissions Sensors
Torque specifications for Emissions_sensors
Egr System
1 EGR Valve Bolts
M8 x 1.25
EGR Valve Bolts
M8 x 1.25 2 EGR Tube Bolts
M6 x 1.0
EGR Tube Bolts
M6 x 1.0Exhaust Manifold
1 Exhaust Manifold/Headers Bolts
M10 x 1.5
Exhaust Manifold/Headers Bolts
M10 x 1.5 2 Exhaust Manifold/Headers to Cylinder Head Bolts
M10 x 1.5
Exhaust Manifold/Headers to Cylinder Head Bolts
M10 x 1.5Exhaust Pipe
1 Exhaust Pipe to Exhaust Manifold/Headers Bolts
M10 x 1.5
Exhaust Pipe to Exhaust Manifold/Headers Bolts
M10 x 1.5 2 Catalytic Converter to Exhaust Pipe Bolts
M8 x 1.25
Catalytic Converter to Exhaust Pipe Bolts
M8 x 1.25Oxygen Sensors
1 Oxygen Sensor (O2 Sensor) Mounting Nut
M12 x 1.25
Oxygen Sensor (O2 Sensor) Mounting Nut
M12 x 1.25Heat Shield
1 Catalytic Converter Heat Shield Bolts
M6 x 1.0
Catalytic Converter Heat Shield Bolts
M6 x 1.0 Exhaust
Torque specifications for Exhaust
Exhaust
Torque specifications for Exhaust
Exhaust Manifold Headers
1 Exhaust Manifold/Headers to Cylinder Head Bolts
M10 x 1.25
Exhaust Manifold/Headers to Cylinder Head Bolts
M10 x 1.25 2 Exhaust Pipe to Exhaust Manifold/Headers Bolts
M10 x 1.25
Exhaust Pipe to Exhaust Manifold/Headers Bolts
M10 x 1.25Catalytic Converter
1 Catalytic Converter to Exhaust Pipe Bolts
M8 x 1.25
Catalytic Converter to Exhaust Pipe Bolts
M8 x 1.25Muffler
1 Muffler to Exhaust Pipe Bolts
M8 x 1.25
Muffler to Exhaust Pipe Bolts
M8 x 1.25Exhaust Pipe Clamps
1 Exhaust Pipe Clamp Bolts
M8 x 1.25
Exhaust Pipe Clamp Bolts
M8 x 1.25Heat Shields
1 Exhaust Heat Shield Bolts
M6 x 1.0
Exhaust Heat Shield Bolts
M6 x 1.0Support Brackets
1 Exhaust System Support Bracket Bolts
M8 x 1.25
Exhaust System Support Bracket Bolts
M8 x 1.25 Fuel
Torque specifications for Fuel
Fuel
Torque specifications for Fuel
Intake Manifold and Throttle Body
1 Throttle Body Bolts
M10 x 1.5
Throttle Body Bolts
M10 x 1.5 2 Intake Manifold Bolts
M12 x 1.75
Intake Manifold Bolts
M12 x 1.75Fuel Rail and Injectors
1 Fuel Rail Bolts
M10 x 1.5
Fuel Rail Bolts
M10 x 1.5 2 Fuel Injector Bolts
M8 x 1.25
Fuel Injector Bolts
M8 x 1.25Fuel Pump and Tank
1 Fuel Pump Mounting Bolts
M12 x 1.75
Fuel Pump Mounting Bolts
M12 x 1.75 2 Fuel Tank Strap Bolts
M14 x 2.0
Fuel Tank Strap Bolts
M14 x 2.0Fuel Filler Neck and Filter
1 Fuel Filler Neck Bolts
M10 x 1.5
Fuel Filler Neck Bolts
M10 x 1.5 2 Fuel Filter Bolt/Nut
M12 x 1.75
Fuel Filter Bolt/Nut
M12 x 1.75Fuel Pressure Regulator and Injector O Ring Seals
1 Fuel Pressure Regulator Mounting Bolts
M8 x 1.25
Fuel Pressure Regulator Mounting Bolts
M8 x 1.25 2 Fuel Injector O-Ring Seals
Fuel Injector O-Ring Seals
Hvac
Torque specifications for Hvac
Hvac
Torque specifications for Hvac
Ac Compressor
1 A/C Compressor Mounting Bolts
M10 x 1.5
A/C Compressor Mounting Bolts
M10 x 1.5Ac Lines
1 A/C Line Fittings
M8 x 1.25
A/C Line Fittings
M8 x 1.25Evaporator Core
1 Evaporator Core Housing Bolts
M6 x 1.0
Evaporator Core Housing Bolts
M6 x 1.0Blower Motor
1 Blower Motor Mounting Bolts
M6 x 1.0
Blower Motor Mounting Bolts
M6 x 1.0Heater Core
1 Heater Core Inlet/Outlet Fittings
M8 x 1.25
Heater Core Inlet/Outlet Fittings
M8 x 1.25Condenser
1 Condenser Mounting Bolts
M8 x 1.25
Condenser Mounting Bolts
M8 x 1.25Hvac Controls
1 HVAC Control Panel Mounting Screws
M4 x 0.7
HVAC Control Panel Mounting Screws
M4 x 0.7 Suspension
Torque specifications for Suspension
Suspension
Torque specifications for Suspension
Front Suspension
1 Strut/Shock Absorber Mounting Bolts
M14 x 1.5
Strut/Shock Absorber Mounting Bolts
M14 x 1.5 2 Control Arm Bolts
M16 x 1.5
Control Arm Bolts
M16 x 1.5 3 Upper Control Arm Bushing Bolts
M12 x 1.25
Upper Control Arm Bushing Bolts
M12 x 1.25 4 Lower Control Arm Bushing Bolts
M14 x 1.5
Lower Control Arm Bushing Bolts
M14 x 1.5Steering Components
1 Steering Gear/Rack Bolts
M16 x 1.5
Steering Gear/Rack Bolts
M16 x 1.5 2 Tie Rod End Nut
M12 x 1.25
Tie Rod End Nut
M12 x 1.25Stabilizer Bar and Coil Spring
1 Stabilizer Bar Mounting Bolts
M14 x 1.5
Stabilizer Bar Mounting Bolts
M14 x 1.5 2 Coil Spring Mounting Bolts
M12 x 1.25
Coil Spring Mounting Bolts
M12 x 1.25Troubleshooting Guide
Common issues, diagnostic steps, and prevention guidelines
Common Issues
Bolt stretching, stripped threads, uneven torque patterns
Common Issues
Bolt stretching, stripped threads, uneven torque patterns
Loose Components
Symptoms:
- Rattling or vibration noises
- Visible movement in components
- Uneven panel gaps
Solutions:
- Clean threads and mounting surfaces
- Replace damaged fasteners
- Apply proper torque in sequence
- Use thread locker if specified
Stripped Fasteners
Symptoms:
- Unable to achieve proper torque
- Fastener spins freely
- Visible thread damage
Solutions:
- Use thread repair kit if appropriate
- Install thread insert (HeliCoil)
- Replace component if threaded hole is damaged
- Upgrade to higher grade fastener if recommended
Overtightened Components
Symptoms:
- Cracked or deformed parts
- Broken fasteners
- Compressed gaskets or seals
Solutions:
- Replace damaged components
- Use new fasteners
- Follow proper torque sequence
- Verify correct torque specifications
Diagnostic Steps
Visual inspection, torque verification, thread assessment
Diagnostic Steps
Visual inspection, torque verification, thread assessment
Visual Inspection
Inspect the affected area for any visible signs of damage or wear
- Check for cracks or deformation
- Look for signs of excessive wear
- Verify proper fastener installation
Torque Verification
Verify the torque applied to the fasteners
- Check the torque wrench calibration
- Verify the torque specification
- Compare the applied torque to the specification
Thread Assessment
Assess the condition of the threads
- Check for signs of thread damage
- Verify the thread type and size
- Check for proper thread engagement
Prevention Guidelines
Best practices, maintenance tips, tool care
Prevention Guidelines
Best practices, maintenance tips, tool care
Best Practices
- Always follow the recommended torque specification
- Use the correct type and size of fasteners
- Verify the torque wrench calibration regularly
Maintenance Tips
- Regularly inspect the affected area for signs of wear or damage
- Replace damaged or worn-out components promptly
- Keep the work area clean and organized
Tool Care
- Regularly clean and maintain the torque wrench
- Store the torque wrench in a dry and secure location
- Verify the torque wrench calibration before each use
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 What IS the recommended torque for the cylinder head bolts on a 2002 Infiniti i35?
What IS the recommended torque for the cylinder head bolts on a 2002 Infiniti i35?
According to the Infiniti service manual, the torque for the cylinder head bolts on a 2002 i35 should be between 76 and 81 ft-lbs (103-110 Nm) in three stages: 29-33 ft-lbs (39-45 Nm), then 46-51 ft-lbs (62-70 Nm), and finally 76-81 ft-lbs (103-110 Nm).
Q2 How can I ensure accurate torque readings when working on my i35?
How can I ensure accurate torque readings when working on my i35?
To ensure accurate torque readings, always use a properly calibrated torque wrench. Refer to the torque specifications provided in the service manual and double-check the torque value before applying it to any component.
Q3 What are the potential consequences of over-tightening or under-tightening bolts?
What are the potential consequences of over-tightening or under-tightening bolts?
Over-tightening bolts can stretch or damage the threads, while under-tightening can lead to loose or vibrating components. Both can compromise the integrity and safety of your vehicle.
Q4 Where can I find additional torque specifications for my i35?
Where can I find additional torque specifications for my i35?
In addition to the torque specifications provided in this manual, you can consult the Infiniti online service portal or refer to a reputable automotive repair database for specific component torque values.
Environmental Considerations
Temperature, humidity, and seasonal effects on torque specifications
Temperature Effects
Includes: High Heat, Cold Weather, Thermal Cycling
Temperature Effects
Includes: High Heat, Cold Weather, Thermal Cycling
Temperature can significantly impact torque values and fastener behavior
Cold Weather
Effects:
- Increased material brittleness
- Higher torque required due to thread contraction
- Reduced thread lubricant effectiveness
Recommendations:
- Allow components to warm to room temperature when possible
- Consider using winter-grade thread lubricants
- Check torque values more frequently during winter months
Hot Weather
Effects:
- Thermal expansion of components
- Decreased friction in threads
- Accelerated lubricant breakdown
Recommendations:
- Check torque when components are at normal operating temperature
- Use temperature-resistant thread lockers
- Consider re-torquing after heat cycles
Humidity and Corrosion
Covers: Rust Prevention, Salt Exposure, Moisture Control
Humidity and Corrosion
Covers: Rust Prevention, Salt Exposure, Moisture Control
Moisture and corrosion can affect fastener integrity and torque values
High Humidity
Effects:
- Accelerated corrosion formation
- Reduced friction coefficient
- Potential thread seizing
Prevention:
- Use corrosion-resistant fasteners
- Apply appropriate anti-seize compounds
- Maintain proper protective coatings
Salt Exposure
Effects:
- Rapid corrosion development
- Thread damage
- Seized fasteners
Prevention:
- Regular underbody washing
- Use of sacrificial anodes where appropriate
- Application of protective coatings
Seasonal Maintenance
Spring, Summer, Fall, and Winter maintenance schedules
Seasonal Maintenance
Spring, Summer, Fall, and Winter maintenance schedules
Spring
- Inspect for winter damage
- Clean and protect exposed fasteners
- Check torque on critical components
Summer
- Monitor heat-affected components
- Check expansion-related loosening
- Inspect cooling system mounts
Fall
- Prepare for winter conditions
- Apply corrosion protection
- Verify all fasteners are properly torqued
Winter
- More frequent inspection of critical fasteners
- Check for salt damage
- Monitor suspension component torque
Related Resources
Tools, service procedures, and technical bulletins
Recommended Tools
Digital Torque Wrench (10-100 Nm)
Essential for tightening fasteners to precise torque specifications, preventing damage and ensuring proper assembly. This range IS suitable for many applications on the i35.
- Digital display for accurate readings
- Audible alarm when target torque IS reached
- Multiple units (Nm, ft-lb, in-lb)
- Reversible ratcheting mechanism
Service Procedures
Cylinder Head Bolt Replacement
Technical procedure overview specific to Infiniti i35
- Remove the intake manifold and valve covers.
- Loosen the cylinder head bolts in reverse order of the tightening sequence.
- Remove the cylinder heads.
- Clean the cylinder head bolts and threads.
- Apply new cylinder head bolts, tightening them to 85 Nm (63 ft-lb) in three stages.
- Install the cylinder heads and valve covers.
- Install the intake manifold.
- Check for leaks.
Technical Service Bulletins
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Important information about using this content
Always refer to your vehicle's service manual and take appropriate safety precautions when performing any maintenance or repairs.
General Information
Warranty & Liability
The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.
We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.
Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.
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